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Per Westermark
03/12/12 00:57
Read: 584 times
Sweden


 
#186591 - More time than money if access to machinery
Responding to: Kai Klaas's previous message
Kai Klaas said:
Joseph said:
Would it really be that expensive to accomplish?

I think, yes. You must have a very robust construction which must be able to withstand heavy kicks. Also certain crahses must be taken by the contruction when the pedal "touches" the asphalt in curves or during harsh handling. So you need a frictionless guide for the pedal movement which is free of play and can accept shear forces.

On the other hand you need an elastic holding fixture for the strain gauge which can pick up the pedal forces and transform it into stretch. The elasticity must be very high even linear up to the highest forces without any fatigue for months or even years. At the same time the rider must not feel this elasticity but the kick must be hard and direct.

I think to find a satisfying solution will be a hard and long way. This must be a very accurate construction and the used materials must be high-quality as well. Yes, I think this will become very expensive.

Kai Klaas

You can find lots of references exactly how existing systems works.

One variant used is that the axis the pedal is mounted on have part of it cut open, creating a shear box. So the basic pedal is not really different - just the inner axis.

Another much used variant is instead to have the sensors on the spokes that holds the chain rings.

By the way - you don't need a linear solution. You can correct in software as long as you don't run out of resolution. And torque is very easy to calibrate.

In the end, I don't really think we are talking about any big money, if someone just have a bit of time, and access to a CNC machine. There are quite a number of one-man garage companies that develop and sell most of the bolt-on bike items including hubs, pedals, crank assemblies, ... Their main resource is mechanical skill - not money. It would probably even be possible to get in contact with such a company to get them to make a modification on one of their parts.

List of 61 messages in thread
TopicAuthorDate
bikey design challenge      Jez Smith      03/09/12 12:14      
   Only 400W?      Per Westermark      03/09/12 12:23      
      Its a bit different on the road      Jez Smith      03/09/12 12:34      
         Brilliant idea in the bath      Jez Smith      03/09/12 13:35      
            Might work      Per Westermark      03/09/12 13:51      
               well...      Jez Smith      03/09/12 14:33      
                  So you are yourself saying 400W is a bit low max scale      Per Westermark      03/09/12 14:43      
                     O.K then 500 watts      Jez Smith      03/10/12 00:56      
                        Battery      Per Westermark      03/10/12 05:11      
            Fun with strain gauges      Oliver Sedlacek      03/12/12 05:57      
         You sure?      Per Westermark      03/09/12 13:48      
   nice ride      Andy Peters      03/09/12 14:31      
      fanks      Jez Smith      03/10/12 00:54      
   Sigma Rox 9.1...      Kai Klaas      03/10/12 09:59      
      Sigma fake      Per Westermark      03/10/12 11:07      
         What do you expect for that price?      Kai Klaas      03/10/12 12:09      
            Head or tail wind? Or riding in a group or alone?      Per Westermark      03/10/12 12:38      
               Way overcomplicating this      Joseph Hebert      03/10/12 14:02      
                  Sensors      Steve M. Taylor      03/10/12 14:22      
                     how indeed      Andy Peters      03/11/12 12:37      
                  Wrong - you are totally missing the drag factor      Per Westermark      03/10/12 14:22      
                     Not at all.      Joseph Hebert      03/10/12 16:03      
                        Real manufacturers haven't found your idea simple...      Per Westermark      03/10/12 17:09      
                           Point made      Joseph Hebert      03/10/12 18:46      
                           Some of your points are just wrong      Justin Fontes      03/10/12 19:04      
                              Sounds like you expect an infinite acceleration      Per Westermark      03/11/12 06:49      
                                 Repeat post Ignore      Justin Fontes      03/11/12 11:39      
                                 I try for a constant power      Justin Fontes      03/11/12 11:52      
                                    Crank rpm - not back wheel rpm      Per Westermark      03/12/12 00:31      
                                       I got the two confused      Justin Fontes      03/12/12 10:37      
                                          Bandwidth + return channel      Per Westermark      03/12/12 12:07      
                        Oh dear, so many variable constants      Oliver Sedlacek      03/12/12 06:48      
                  rocket science      Maarten Brock      03/11/12 03:58      
                     So don't ignore them      Joseph Hebert      03/11/12 07:39      
                        Of course, it is...      Kai Klaas      03/11/12 08:18      
                           wireless      Joseph Hebert      03/11/12 08:36      
                              Costs...      Kai Klaas      03/11/12 12:59      
                                 cost      Joseph Hebert      03/11/12 13:39      
                                    Another problem      Joseph Hebert      03/12/12 21:14      
                                       This was addressed earlier      Justin Fontes      03/12/12 22:02      
                                       Multiple strain gauges      Per Westermark      03/13/12 00:53      
                                          Competitive bicycling      Justin Fontes      03/13/12 10:24      
                                             Pulse      Per Westermark      03/13/12 10:55      
                                                If I had the power meter      Justin Fontes      03/13/12 11:14      
                                                   Normalizing with heart beats cancels some errors      Per Westermark      03/13/12 12:39      
                                                      Just to get some data to look at      Jez Smith      03/15/12 03:37      
                                                         Jez ?      Steve M. Taylor      04/14/12 04:35      
                                                            Oh Noes!!!!!!      Jez Smith      04/14/12 10:58      
                                                            The plan is      Jez Smith      04/15/12 01:55      
                                                               Brum doesn't HAVE mountains      Steve M. Taylor      04/15/12 14:51      
                                                                  Ah yes but no but      Jez Smith      04/15/12 23:23      
                                                                  Actualy...      Jez Smith      04/15/12 23:35      
                                                   If I had a power meter...      Oliver Sedlacek      04/16/12 04:20      
                                                      Ive been testing things      Jez Smith      04/16/12 04:41      
                                                         Well, no      Steve M. Taylor      04/16/12 07:41      
                                                            all very well thank you Steve      Jez Smith      04/16/12 08:45      
                                                               Getting nasty      Steve M. Taylor      04/17/12 10:54      
                                                                  nasty ?      Jez Smith      04/20/12 12:09      
                                 More time than money if access to machinery      Per Westermark      03/12/12 00:57      
                                 Strain gauge elastic fixtures      Oliver Sedlacek      03/12/12 06:55      
                           Sure      Per Westermark      03/11/12 09:42      

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